Single Line 1

Description

Formed by the efficient combination of the following machines:-

  1. KD 658/20 Four Head Welding Machine

  2. CK 187 Buffer Station

  3. CK 180 Faster Turning Station

  4. CN 770/20 CNC Corner Cleaning Machine

  • Welded frame or sash is automatically transferred to corner cleaning machine with all the data about the profile
  • All phases of the operation, from loading of the profiles to the welding and corner cleaning process up to the unloading of the frames or sashes, are controlled by the computer
  • CN 770/20 Corner Cleaning Machine can start cleaning while the Four Head Welding Machine starts the welding process
  • Servo controlled CK 180 Faster Turning Station turns the frame or sash at an appropriate speed depending on its size and provides four corners to be cleaned
  • The corner cleaning machine automatically adjusts the rotation speed after receiving data from the welding machine about geometric shapes, measurements and calculation of reinforcement steel weight
  • High mechanical stability, servo controlled CK 180 Faster Turning Station enables fast and stable turning with high accuracy. Small frames take 1 second, large frames take 1.5 to 4 seconds. The positioning can be done by turning the corner
  • Profile identification information is automatically transferred from the welding machine
  • Durable and precision movement of the axis due to hardened rack and zero backlash gear boxes used in the gear system
  • By online connection to the entire system, remote detection of malfunctions and maintenance is available
  • The rails are specifically coated to prevent corrosion
  • Central lubrication system eases maintenance

Technical

KD 658/20

  • Power supply: 415V, 3ph, 50-60Hz
  • Power output: 11.75kw, 30.9A
  • Standard welding length: 3,000mm х 2,585mm
  • Min standard welding length: 420mm х 420mm
  • Welding length with gasket pressing: 520mm х 570mm
  • Max profile height: 180mm
  • Min profile height: 30mm
  • Max profile width: 120mm
  • Air pressure: 6-8bar
  • Machine height: 1,600mm
  • Machine length: 4,600mm
  • Machine width: 4,300mm
  • Machine Weight: 1,665kg

CN 770/20

  • Power supply: 415V, 3 ph, 50-60Hz
  • Power output: 7kW, 18A
  • Saw blade dimensions: Ø250 х Ø30 х 3.2mm, Z=80
  • Saw blade spindle speed: 5,200rpm
  • Drill spindle speed: 14,000rpm
  • Min inner frame dimension: 340mm х 340mm
  • Max profile height: 150mm
  • Max profile height: 30mm
  • Max profile width: 120mm
  • Air pressure: 6-8bar
  • Machine height: 1960mm
  • Machine length: 1720mm
  • Machine width: 750mm
  • Machine weight: 500kg

Optional

AK-002 Barcode reader
AK-032 Gasket pressing system
Automatic 0.2mm & 1.2mm welding seam restoration setting

Gallery

Video